Hey guys! If you're like me and love hitting the trails on your Honda XR400, you know that one of its limitations is the fuel tank capacity. The stock tank is fine for short rides, but when you're planning a long-distance adventure, you'll quickly find yourself searching for a gas station... or worse, running out of fuel in the middle of nowhere. That's where a long-range fuel tank becomes an essential upgrade. Let's dive into the world of XR400 long-range fuel tanks and explore what to look for to extend your riding adventures.

Why Upgrade to a Long Range Fuel Tank?

Before we jump into the specifics, let's talk about why you might want to consider a long-range fuel tank in the first place. The most obvious reason is to increase your range between fuel stops. This is particularly crucial for those who enjoy exploring remote areas where gas stations are few and far between. Imagine planning a multi-day off-road trip through the mountains or desert. With a stock fuel tank, you'd be constantly worried about running out of gas and having to turn back early. A larger tank gives you the freedom to explore further and conquer new terrain without the anxiety of fuel limitations.

Beyond the extended range, a long-range fuel tank can also enhance your overall riding experience. By reducing the frequency of fuel stops, you can maintain a better rhythm and flow during your rides. Instead of constantly interrupting your adventure to refuel, you can stay focused on the trail ahead and enjoy the scenery. This can be especially beneficial for competitive riders or those who prioritize a seamless and uninterrupted riding experience. Moreover, a long-range tank can provide a greater sense of security and self-sufficiency, knowing that you have ample fuel reserves to handle unexpected detours or emergencies.

Factors to Consider When Choosing a Long Range Fuel Tank

Alright, so you're convinced that a long-range fuel tank is a worthwhile upgrade for your XR400. But with so many options on the market, how do you choose the right one? Here are some key factors to consider:

• Capacity: This is the most important factor. How much extra fuel do you need? Long-range tanks for the XR400 typically range from 3 to 5 gallons. Consider your typical ride length and fuel consumption to determine the ideal capacity. Think about the types of trips you'll be taking. A weekend trip might only require a 3-gallon tank, while a week-long adventure could necessitate a 5-gallon behemoth.
• Material: Most aftermarket tanks are made from durable plastic, like polyethylene. This material is lightweight, impact-resistant, and won't rust. Some older or custom tanks might be made from metal, but plastic is generally the better choice for off-road riding. Consider the thickness and quality of the plastic. A thicker tank will be more resistant to punctures and damage from rocks and debris.
• Fit and Compatibility: Make sure the tank is specifically designed for the Honda XR400. While some tanks might be advertised as universal, a model-specific tank will ensure a proper fit and avoid any compatibility issues with your bike's frame, seat, and other components. Double-check that the tank comes with all the necessary hardware for installation, such as mounting brackets, fuel lines, and a new fuel cap.
• Aesthetics: Let's be honest, looks matter! While functionality is key, you probably want a tank that complements the overall appearance of your XR400. Long-range tanks come in various shapes, sizes, and colors. Choose one that you find visually appealing and that matches your personal style. Consider the tank's profile and how it integrates with the lines of your bike. A well-designed tank can actually enhance the overall look of your XR400.
• Price: Long-range fuel tanks can range in price from a couple of hundred dollars to several hundred. Set a budget and compare prices from different manufacturers. Keep in mind that the cheapest option isn't always the best. Investing in a high-quality tank from a reputable brand can save you headaches down the road. Be sure to factor in the cost of any additional accessories you might need, such as a new fuel petcock or vent hose.

Popular Long Range Fuel Tank Options for the Honda XR400

Now that you know what to look for, let's check out some of the popular long-range fuel tank options available for the Honda XR400:

• IMS: IMS (also known as Innovative Motorcycle Solutions) is a well-known and respected brand in the off-road world. Their XR400 long-range tank is a popular choice due to its durability, good fit, and reasonable price. IMS tanks are typically made from high-quality polyethylene and are available in various colors. IMS tanks offer a great balance of capacity, durability, and affordability. They are a popular choice among XR400 riders who want a reliable and long-lasting fuel tank without breaking the bank. IMS also offers excellent customer support and a comprehensive warranty on their products.
• Clarke: Clarke Manufacturing is another reputable manufacturer of aftermarket fuel tanks. Their XR400 tank is known for its clean design and easy installation. Clarke tanks are also made from durable polyethylene and come in a range of colors. Clarke tanks are known for their sleek and streamlined designs, which complement the XR400's aesthetics. They are also relatively lightweight, which can help maintain the bike's handling and maneuverability. Clarke tanks are a good option for riders who prioritize aesthetics and ease of installation.
• Acerbis: Acerbis is an Italian company that produces a wide range of motorcycle accessories, including long-range fuel tanks. Their XR400 tank is known for its high capacity and robust construction. Acerbis tanks are a popular choice for riders who need maximum fuel range for long-distance adventures. Acerbis tanks are known for their large capacity and rugged construction. They are designed to withstand the rigors of off-road riding and provide ample fuel for extended trips. Acerbis tanks are a popular choice among adventure riders and those who frequently ride in remote areas.

Installation Tips

Once you've chosen your new long-range fuel tank, it's time to install it. While the installation process is generally straightforward, here are a few tips to help you along the way:

• Read the Instructions: Before you start, take the time to carefully read the installation instructions provided by the tank manufacturer. This will help you avoid any mistakes and ensure that the tank is properly installed.
• Drain the Old Tank: Before removing your stock fuel tank, make sure to drain all the fuel. This will prevent spills and make the tank lighter and easier to handle.
• Use the Correct Hardware: Use the hardware provided with the new tank. Don't try to reuse the old hardware, as it may not be compatible or in good condition.
• Check for Leaks: After installing the new tank, fill it with a small amount of fuel and check for any leaks around the fuel lines, petcock, and fuel cap. Address any leaks before hitting the road.

Maintaining Your Long Range Fuel Tank

To keep your long-range fuel tank in good condition and ensure its longevity, follow these maintenance tips:

• Clean Regularly: Clean the outside of the tank regularly to remove dirt, mud, and grime. This will help prevent scratches and keep the tank looking its best.
• Inspect Fuel Lines: Regularly inspect the fuel lines for cracks, leaks, or damage. Replace any worn or damaged fuel lines immediately.
• Use a Fuel Stabilizer: If you're not going to be riding your XR400 for an extended period, add a fuel stabilizer to the tank. This will help prevent fuel from deteriorating and clogging the fuel system.

The Freedom of the Open Trail

A long-range fuel tank is one of the best investments you can make for your Honda XR400, especially if you love exploring the great outdoors. With an extended fuel range, you'll be able to venture further, discover new trails, and enjoy the freedom of the open road (or trail!). So, do your research, choose the right tank for your needs, and get ready for some unforgettable adventures on your trusty XR400!